1

Difficult

Why do liquid and oil separators in CO₂ systems require particular attention?


Because of very high pressures – adequate PS and protection devices are required
Because CO₂ is flammable and separators must not be used
Because CO₂ needs no lubrication, so oil separators are unnecessary
Because sight glasses and level indicators must not be used in CO₂ systems

2

Difficult

What is the critical pressure of CO₂ (R744)?


Approx. 31 bar
Approx. 74 bar (abs)
Approx. 10 bar
Approx. 120 bar

3

Difficult

What characterises the transcritical process in CO₂ systems?


Conventional condensation occurs
It is irrelevant to system operation
It occurs only at low temperatures
Heat rejection takes place above the critical point – the refrigerant does not condense in the conventional way (gas cooler instead of condenser)

4

Difficult

What characterises the subcritical CO₂ process?


The absence of evaporation
Operation above the critical point
The conventional condensation process below the critical point
The absence of condensation

5

Easy

What is the log(p)-h diagram for CO₂ used for?


To regulate pressure
To measure temperature
For analysing thermodynamic processes in a refrigeration system
To detect leaks

6

Easy

What can be read from the log(p)-h graph?


Pressure, enthalpy, temperature and state of the refrigerant
Only the temperature
Only the amount of refrigerant
Only the humidity

7

Easy

What are CO₂ saturation tables used for?


To determine the relationship between temperature and pressure at saturation
To determine the oil quantity
To measure humidity
To regulate the compressor

8

Easy

What does the CO₂ saturation state mean?


Dry ice state
Equilibrium between the liquid and vapour phases
A state in which the refrigerant is only a gas
A state of high pressure

9

Difficult

When can dry ice (solid CO₂) form?


When the pressure drops suddenly below the triple point (approx. 5.2 bar abs, −56.6 °C), e.g. when venting liquid CO₂ or charging liquid into an evacuated system
At high temperature
At high pressure
During normal operation of the system

10

Difficult

What risks are associated with dry ice forming in a CO₂ system?


Blocked pipes and valves and system damage (and a sharp pressure rise when it thaws)
No risk
Improved efficiency
Pressure reduction

11

Difficult

How does CO₂ saturation pressure change as temperature increases?


It decreases
It increases rapidly
It remains the same
It first decreases, then increases

12

Easy

Why is understanding the log(p)-h graph particularly important for CO₂?


It only applies to NH₃
It doesn’t matter
As CO₂ systems operate in different modes (sub- and transcritical) and require detailed analysis
It is only used for design purposes

13

Difficult

What happens to CO₂ above the critical point?


It transitions to a supercritical state (no distinction between liquid and gas)
It ceases to conduct heat
It turns into a liquid
It turns into a solid

14

Easy

Why do CO₂ systems require precise pressure control?


Due to significant pressure changes with temperature fluctuations
Because there are no valves
Due to low pressures
They do not require control

15

Difficult

What is the main characteristic of R744 (CO₂) refrigeration systems?


No need for control
Low energy efficiency under all conditions
Low operating pressures
Very high operating pressures

16

Difficult

What are the requirements for piping materials in CO₂ systems?


Only plastics
They must withstand high pressures (e.g. stainless steel, high-strength copper-alloy tubes such as K65)
Any material may be used
It doesn't matter

17

Difficult

How does a booster system work in CO₂ installations?


It is used to store refrigerant
It reduces evaporator pressure
Low-temperature (LT) compressors discharge into the suction of medium-temperature (MT) compressors – two-stage compression in a single circuit
It reduces the refrigerant quantity

18

Easy

What is the function of high-pressure control valves in CO₂ systems?


They regulate oil flow
They are used to store the refrigerant
They lower the evaporator temperature
They control the pressure on the high-pressure side and optimise system operation

19

Difficult

Why is pressure optimisation in CO₂ systems crucial?


It reduces the amount of refrigerant
It enables the system to achieve maximum energy efficiency in transcritical mode
It doesn’t matter
It reduces the ambient temperature

20

Difficult

What role does parallel compression play in CO₂ systems?


It increases energy consumption
It lowers the ambient temperature
It compresses flash gas from the intermediate receiver directly to high pressure, improving efficiency
It has no significance

21

Difficult

How does an ejector work in a CO₂ system?


Stores the refrigerant
It lowers the evaporator temperature
It uses the energy of the higher-pressure refrigerant to raise the pressure of the refrigerant from the lower stage, which improves efficiency
It increases the amount of refrigerant

22

Difficult

What is the function of liquid ejectors in CO₂ systems?


They increase the amount of oil
They return liquid from the separator and allow partially flooded evaporator operation (better evaporator feed)
They raise the refrigerant temperature
They reduce atmospheric pressure

23

Difficult

What are the characteristics of partially flooded systems in CO₂ systems?


Low operating pressure
The presence of liquid in the evaporator, which improves heat transfer and efficiency
Lack of regulation
The absence of liquid in the evaporator

24

Difficult

What is the main risk associated with standstill pressure in CO₂ systems?


A pressure rise as the refrigerant warms up during standstill (possibly exceeding PS and lifting the relief valves)
A decrease in refrigerant quantity
Increased efficiency
A drop in temperature

25

Difficult

How is standstill pressure limited in CO₂ systems?


By using an auxiliary standstill (stagnation) cooling unit, e.g. cooling the receiver, with back-up power, and by selecting an adequate PS and relief valves
By increasing the refrigerant charge
By raising the plant-room temperature
By completely shutting down the system and power supply

26

Difficult

What does standstill (stagnation) of a CO₂ system mean, and why is it important?


Improved efficiency
A drop in system temperature
A state with no compressor operation or refrigerant flow – pressure rises with ambient temperature and may exceed PS
Normal system operation

27

Easy

Why do CO₂ systems require more advanced automation than traditional systems?


Because there are no valves
They do not require automation
Due to low pressures
Due to the need for precise control of pressure and temperature

28

Difficult

Which safety class applies to R744?


B2L
A2.
A3
A1

29

Difficult

In a simple single-stage R744 system without an intermediate receiver (refrigerant flows from the gas cooler directly to the expansion valve), operating transcritically at 90 bar with a gas-cooler outlet temperature of 35 °C, the refrigerant upstream of the expansion valve is…


…a subcooled liquid
…a two-phase mixture at intermediate pressure
…a supercritical fluid
…saturated vapour at intermediate pressure

30

Difficult

In R744 transcritical systems, the gas cooler outlet valve controls:


The gas cooler fans
The pressure in the gas cooler
The outlet temperature of the gas cooler
The inlet temperature to the gas cooler

31

Difficult

What is the main reason for using K65 copper tubing in some R744 systems?


They have good low-temperature performance
They bend easily
They can withstand higher pressures
They come in a wider range of diameters

32

Difficult

Why should an evacuated R744 system initially be charged with refrigerant in the vapour phase?


To charge R744 more slowly and measure it more accurately
To prevent dry ice forming (until approx. 5.2 bar abs is exceeded)
To prevent the drain valve on the receiver from opening
To avoid damaging the compressor with liquid CO₂

33

Difficult

If moisture remains in an R744 system because it was not properly evacuated (dehydrated), what is the likely consequence?


Formation of hydrogen fluoride and hydrofluoric acid
Formation of carbonic acid, which damages the system
Reduced cooling capacity
Excessive discharge pressure

34

Difficult

The pressure of R744 at a saturation temperature of 20 °C is approx.


56 bar g
25 bar g
90 bar g
14 bar g

35

Difficult

At an ambient temperature of 25 °C, the standstill pressure in the low-pressure stage of an R744 cascade (without standstill cooling) will typically be…


…higher than the maximum allowable pressure (PS) of the low-pressure stage
…the same as the high-pressure switch setting
…the same as the relief valve set pressure
…approx. 27.5 bar g

36

Difficult

What is the correct definition of critical temperature?


The temperature at which, for certain substances, electrical resistance is zero
The temperature at which the vapour pressure of a liquid is equal to the ambient pressure surrounding the liquid
The temperature at which a substance changes from a gaseous to a solid state
The temperature above which there are no distinct liquid and gaseous phases

37

Difficult

In the gas cooler of a transcritical system, the supercritical working fluid…


…rejects heat during a phase change
…rejects heat at constant temperature and pressure
…rejects heat as its temperature falls
…rejects heat as its pressure falls

38

Medium

What hazard does a large CO₂ leak in an enclosed room pose to people?


Accumulation near the floor and asphyxiating/toxic effects at high concentrations
Formation of hydrogen fluoride
CO₂ is completely safe
Explosion of the mixture with air

39

Difficult

Why does the efficiency of transcritical CO₂ systems fall in warm climates, and how is this mitigated?


Gas cooler pressure drops – extra charge is added
At high ambient temperatures the system operates transcritically with large throttling losses – parallel compression and ejectors are used, among others
Efficiency does not depend on climate
CO₂ freezes in the gas cooler – heaters are used